Long Folding Machines
Precision and Efficiency for Large Sheet Metal Applications
At Total Rollforming, we supply a premium range of long folding machines sourced from our trusted suppliers to handle the majority of sheet metal folding tasks with unmatched precision and efficiency. Whether you’re working in roofing, cladding, or metal fabrication, these machines are designed to meet your production demands while ensuring exceptional results.
Why Choose Our Long Folding Machines?
- Versatile Folding for Various Applications
Our long folding machines handle sheet metal lengths up to 12m with ease, offering flexibility across a range of industries, including architectural metalwork, construction, and industrial manufacturing. They ensure consistent, high-quality results whether you’re producing roofing panels, cladding or architectural profiles. - Automated Precision for High Productivity
Available with advanced automation solutions, our machines minimise manual input, delivering precise folds regardless of material type or thickness. The Thalmann TD range of long folding machines, with its dual-folding capability, further enhances productivity by promoting fast, efficient production minimising operator involvement and creating a safer manufacturing solution with unbeatable throughput. - Cost-Efficient Operation
These machines optimise workflow by reducing material waste, lowering labour costs, and increasing production speed. This makes them ideal for businesses looking to maximise throughput without sacrificing quality or safety.
Key Features of
Long Folding Machines
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Dual Folding for Maximum Efficiency
The Thalmann TD range offers dual folding capability, allowing bends in both directions without the need for manual repositioning, which increases overall production efficiency.
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Heavy-Duty and Reliable
Designed for high-volume operations and thicker materials, these machines deliver long-term durability and consistent performance in even the most demanding environments.
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Advanced Automation and Safety
Equipped with intuitive touch-screen controls, optional automated part loading and unloading, and comprehensive safety systems, these machines ensure safe and efficient operation, minimising operator error and accidents.
Compare Our Long Folding Machines
| Criteria | Thalmann - TZ Single Folder | Thalmann - TD Double Folder | Thalmann - TC Double Folder | Thalmann - TD with Automation |
|---|---|---|---|---|
| Automation | Partially Automated | Fully Automated | Fully Automated | Fully Automated |
| Control System | Basic Touchscreen | Advanced Touchscreen | Advanced Touchscreen | Advanced Touchscreen |
| Material Thickness (Max) | 3.00 mm | 2.00 mm | 3.00 mm | 2.50 mm |
| Max Length | 12,000 mm | 12,000 mm | 12,000 mm | 12,000 mm |
| Safety Features | Standard Safety (Light Curtains, Guards) | Advanced Safety (Enhanced Safeguards, Laser) | Advanced Safety (Enhanced Safeguards, Laser) | Advanced Safety (Enhanced Safeguards, Laser) |
| Software Integration | Basic Integration | Industry 4.0 Integration | Industry 4.0 Integration | Industry 4.0 Integration |
Maintenance and Reliability Program
Our Maintenance and Reliability Program is designed to keep your long folding machines running at peak performance, reducing downtime and maximising productivity. By opting into this program, you’ll benefit from tailored, proactive support that extends the lifespan of your equipment and helps avoid unexpected breakdowns or costly repairs.
Key Steps of the Program:
Step 1.
Preventive Maintenance Scheduling
Regular inspections and custom maintenance check-ups are performed every 3 months to identify and resolve potential issues before they affect production.
Step 2.
Critical System Monitoring
Oil testing every 6 months ensures optimal performance of motors and pumps, while annual motor and drive servicing by specialists keeps your equipment running smoothly.
Step 3.
Precision Maintenance
Annual blade sharpening and critical spares mapping ensure your machine remains reliable, with key parts available when needed to reduce downtime.