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Decoiler
Efficient Coil Handling Solutions for Seamless Production
Decoiler systems are designed to streamline the process of feeding metal coils into production lines. These systems ensure smooth, efficient coil handling, reducing downtime and enhancing the overall productivity of metal fabrication and manufacturing processes. Ideal for a range of industries, our Decoilers offer reliable performance and easy integration into existing production lines.
Why Choose Decoiler Systems?
- Versatile for Various Coil Sizes and Materials
Decoilers are designed to handle a wide variety of coil sizes and materials, from light gauge coils up to 10,000kg. This versatility makes them suitable for different applications, including roofing, cladding, and industrial metal fabrication. - Improved Efficiency and Workflow
By automating the decoiling process, Decoilers ensure continuous material feed, reducing manual handling and minimising production interruptions. This leads to smoother operations and improved productivity, allowing for faster production cycles and reduced downtime. - Durable and Reliable Performance
Decoiler systems are built to withstand heavy-duty usage in high-volume environments. With durable construction and robust components, they ensure long-term reliability, making them a cost-effective solution for businesses aiming to maximise operational efficiency.
Key Features of
Decoiler
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Automated Coil Feeding for Continuous Operation
Decoilers can be equipped with automated feeding mechanisms that ensure a consistent, uninterrupted flow of material into the production line. This reduces manual labour and improves overall workflow, helping businesses maintain a smooth and efficient operation.
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Heavy-Duty Construction for Durability
Designed for industrial use, Decoilers are built from high-quality materials that can handle large, heavy coils. This ensures long-lasting performance and reduces the need for frequent maintenance, making them ideal for demanding production environments.
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Safety Features and Easy Integration
With integrated safety controls and user-friendly interfaces, Decoilers are easy to operate and ensure a safe working environment. They can be easily integrated into existing production lines, providing a seamless solution for coil handling and processing
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| Criteria | Forstner - Manual decoiler tower | Forstner - Coil Selector | Forstner - CoilMaster | Forstner - MANUAL Decoiler | Forstner - Unpowered Decoiler | Forstner - Cradle | Forstner - Powered Decoiler |
|---|---|---|---|---|---|---|---|
| Automation | Manual Control | Fully Automated | Fully Automated | Partially Automated | Partially Automated | Partially Automated | Fully Automated |
| Control System | Manual Control | Advanced Touchscreen | Advanced Touchscreen | Manual Control | Manual Control | Manual Control | Advanced Touchscreen |
| Material Thickness (Max) | 1.50 mm | — | 2.00 mm | — | 1.50 mm | 2.00 mm | 2.00 mm |
| Safety Features | Standard Safety (Light Curtains, Guards) | Standard Safety (Light Curtains, Guards) | Standard Safety (Light Curtains, Guards) | Standard Safety (Light Curtains, Guards) | Standard Safety (Light Curtains, Guards) | Standard Safety (Light Curtains, Guards) | Standard Safety (Light Curtains, Guards) |
| Software Integration | Basic Integration | Industry 4.0 Integration | Industry 4.0 Integration | Basic Integration | Basic Integration | Basic Integration | Industry 4.0 Integration |
| Coil Weight | 4,000 kg | 12,000 kg | 1550 kg, 2250 kg, 2930 kg | 8,000 kg | 2,000 kg | 1,000 kg | 8,000 kg |
| Coil Width | 1,250 mm | 1,500 mm | 1,620 mm | 1,500 mm | 1,250 mm | 1,250 mm | 1,500 mm |
| Speed (throughput/forming) | — | — | 30 m/min | — | — | — | 25 m/min |
Maintenance and Reliability Program
Our Maintenance and Reliability Program is designed to keep your decoiler machines running at peak performance, reducing downtime and maximising productivity. By opting into this program, you’ll benefit from tailored, proactive support that extends the lifespan of your equipment and helps avoid unexpected breakdowns or costly repairs.
Key Steps of the Program:
Step 1.
Preventive Maintenance Scheduling
Regular inspections and custom maintenance check-ups are performed every 3 months to identify and resolve potential issues before they affect production.
Step 2.
Critical System Monitoring
Oil testing every 6 months ensures optimal performance of motors and pumps, while annual motor and drive servicing by specialists keeps your equipment running smoothly.
Step 3.
Precision Maintenance
Annual blade sharpening and critical spares mapping ensure your machine remains reliable, with key parts available when needed to reduce downtime.
