Forstner – Coil Farm
Revolutionising Coil Storage and Management for Sheet Metal Processing
The Forstner Coil Farm is an advanced coil management system designed to streamline coil storage and handling for metal fabrication. Manufactured by CIDAN, this solution is perfect for facilities managing multiple coils, enabling fast and efficient coil changes with minimal downtime. The Coil Farm boosts production efficiency by automating coil storage, improving workspace safety, and optimising workflow for slitting, cut-to-length, and metal roofing operations.
Available for both flashing production and rollforming operations.
Key Features and Specifications
High Capacity: The Forstner Coil Farm offers storage for up to 75 coils of various material types, thicknesses, and colours, allowing immediate access to a wide range of materials for large projects.
Efficient Coil Change: The system facilitates quick and safe coil changes, significantly reducing setup time and improving production efficiency.
Zero-Line Alignment: Ensures perfect material alignment, reducing errors and waste during the production process.
Automated Control System: The system includes a 19-inch touch-panel HMI interface with integrated nuIT software, allowing operators to manage the coil farm without interrupting ongoing production.
Flexible Coil Storage: Accommodates coils with a diameter of up to 1100 mm and a width of 1270 mm, offering flexibility for various production requirements.
Cutting-Edge Technology
The Forstner Coil Farm integrates advanced automation to enhance production speed and accuracy. With servo-driven systems, automatic coil centering, and laser sensors for precise material alignment, it ensures seamless and consistent high-quality results while reducing manual intervention.
Versatile Coil Management
Designed for flexibility, the Forstner Coil Farm handles a wide range of materials, coil widths, and thicknesses. It supports various configurations, allowing quick transitions between different coil sizes, ensuring optimal processing with minimal downtime.
Space-Efficient Design
The Forstner Coil Farm‘s compact, modular design maximises floor space without sacrificing capacity. Its scalability makes it ideal for operations that require efficient space use and potential future expansion.
Enhanced Workflow and Output
By automating coil handling processes, the Forstner Coil Farm improves workflow efficiency, reduces labour needs, and increases output. This leads to higher productivity and reduced operational costs, delivering a strong return on investment.
Safety and Ease of Use
Ergonomic Controls
The Forstner Coil Farm’s intuitive controls simplify operation and enhance comfort.
- Adjustable touch screen panel
- Quick-access buttons for key functions
- Minimises manual intervention
Operator Safety Features
Built-in safety features protect operators during every stage of operation.
- Emergency stop buttons
- Integrated safety sensors
- Interlocked safety fences
Flexible Machine Operation
Easily adapts to different materials and production setups for optimal efficiency.
- Fast setup times
- Handles a variety of materials
- Modular design allows for additional coils to be added in future
Specifications
| Model | Forstner – Coil Farm |
|---|---|
| Automation Level | Fully Automated |
| Control System | Advanced Touchscreen |
| Safety Features | Standard Safety (Light Curtains, Guards) |
| Coil Weight | 5,000 kg |
| Coil Width | 1,270 mm |
Why Choose the Forstner Coil Farm?
The Forstner Coil Farm is a comprehensive solution for efficient coil storage and handling, designed to optimise space and streamline production processes.
- Maximised storage capacity: The Forstner Coil Farm allows for organised coil storage, reducing coil damage from recurring movements and enhancing workshop efficiency.
- Improved workflow: Easy access to stored coils ensures seamless transitions between operations, reducing downtime.
- Enhanced safety: The Coil Farm is built with robust safety features, providing a secure environment for coil handling and minimising risks to operators.
24/7 Customer Service
Expert installation, training, and ongoing support to ensure peak performance.
12-month warranty
Includes a 12-month manufacturer warranty on parts and workmanship.
Comprehensive Service and Support
At Total Rollforming, we are committed to providing exceptional service from the initial installation to long-term maintenance and support.
- Training Programs: We offer comprehensive training to empower your operators and ensure your team maximises the machine’s potential.
- Expert Installation: Our team ensures that your machine is installed and configured for optimal performance right from the start.
- 24/7 Customer Support: Available around the clock, our support team is ready to assist with any questions, technical issues, or troubleshooting needs.
With ongoing support and a reliable maintenance programme, Total Rollforming ensures that your machine will continue to run smoothly, delivering the results your business needs for years to come.
Maximise Uptime with Our Maintenance and Reliability Programme
Regular maintenance is crucial for extending the life of your equipment and keeping your production line running smoothly. Total Rollforming provides a comprehensive maintenance programme designed to prevent downtime and ensure consistent performance.
- Preventive Maintenance: Regular inspections and check-ups help identify potential issues early, reducing the risk of costly breakdowns.
- On-Site and Remote Support: Whether you need assistance on-site or remotely, our team is ready to ensure minimal disruption to your operations.
- Fast Turnaround Repairs: With access to spare parts and efficient repairs, we ensure your machine gets back to full productivity quickly.
With our expert technicians and dedicated service team, we ensure that your equipment operates at peak efficiency, helping you maximise output and minimise downtime.
