Maintenance & Reliability Program
Maximising Uptime and Performance for Your Machinery
At Total Rollforming, our Maintenance and Reliability Program is designed to keep your machines running at peak performance. By reducing preventable breakdowns and maximising productivity, this program ensures your equipment delivers exceptional results with minimal downtime. Whether you’re working in roofing, cladding, or industrial metal fabrication, our tailored maintenance plans are built to support your production demands while extending the lifespan of your machinery.
Why Choose Our Maintenance and Reliability Program?
- Proactive Maintenance for Consistent Performance
Regular maintenance check-ups and monitoring are key to reducing unexpected downtime. Our program is customised to each machine’s specific requirements, ensuring it operates efficiently, day in and day out, across rollforming and sheet metal operations. - Maximised Equipment Lifespan and Productivity
With regular inspections, oil testing, motor servicing, and critical spares mapping, our program is focused on prolonging the life of your machinery. This leads to reduced repair costs, more reliable operation, and sustained high productivity without costly interruptions. - Cost-Efficient and Reliable Service
Our maintenance program is designed to prevent major breakdowns, which helps minimise repair costs and reduce material waste. This allows you to optimise your workflow and increase production speed without worrying about sudden malfunctions.
Key Features of
Maintenance & Reliability Program
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Preventive Maintenance Scheduling
Regular inspections are carried out every 3 months, tailored to the specific needs of your machines. Our expert technicians follow a customised checklist to ensure any potential issues are addressed before they impact production.
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Critical System Monitoring
We perform oil testing every 6 months to ensure optimal performance of motors, pumps, and gearboxes. This helps detect any deterioration before it leads to larger issues, maintaining your equipment’s reliability.
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Precision Maintenance for Optimal Operation
From blade sharpening to motor and drive servicing, we ensure that all key components of your machinery are maintained to a high standard, reducing downtime and enhancing the precision of your production line.
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Maintenance and Reliability Program
Our Maintenance and Reliability Program is designed to keep your long folding machines running at peak performance, reducing downtime and maximising productivity. By opting into this program, you’ll benefit from tailored, proactive support that extends the lifespan of your equipment and helps avoid unexpected breakdowns or costly repairs.
Key Steps of the Program:
Step 1.
Preventive Maintenance Scheduling
Regular inspections and custom maintenance check-ups are performed every 3 months to identify and resolve potential issues before they affect production.
Step 2.
Critical System Monitoring
Oil testing every 6 months ensures optimal performance of motors and pumps, while annual motor and drive servicing by specialists keeps your equipment running smoothly.
Step 3.
Precision Maintenance
Annual blade sharpening and critical spares mapping ensure your machine remains reliable, with key parts available when needed to reduce downtime.