Rollforming Automation
Transforming the Future of Manufacturing with Cutting-Edge Automation
Rollforming Automation Solutions are at the forefront of modern manufacturing, bringing next-level efficiency, safety and precision to rollforming production by automating standard operations including coil changes, material infeed and outfeed. These mechanical and electronic (software) systems automate crucial production stages, drastically reducing manual labour and costs. Tailored to meet the unique demands of various industries, Rollforming Automation delivers high-quality output while propelling productivity to new heights.
Why Choose Rollforming Automation Solutions?
- Maximised Productivity Through Intelligent Automation
By harnessing the power of smart automation, manufacturers can achieve unparalleled speed, accuracy and safety in their production runs. Automated systems seamlessly manage multiple tasks—from coil changes, to material loading and also cutting, stacking and downstream product movement — within a single streamlined workflow. This integrated approach not only accelerates production but also eliminates downtime and manual errors, aswell as improving machine safety for all operators.
Key Features of
Rollforming Automation
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Fully Integrated Smart Production Lines for Maximum Efficiency
The Rollforming Automation Solutions we offer can automate some of the recurring tasks that go into every Rollforming job – namely coil selection and feeding, stacking and removal from the line. For those machines with variable product dimensions, this process can also be controlled via software solutions. The advanced automation reduces the need for manual intervention, streamlines processes, and delivers unmatched production efficiency, setting a new standard for the future of rollforming.
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Customisable and Scalable Automation for Diverse Needs
These automation solutions are designed with flexibility in mind, offering scalable configurations that adapt to various manufacturing requirements. Whether it’s adjusting for different profile dimensions, material loading, or finished product movement and packaging, these systems can be fine-tuned to optimise performance and maximise ROI, keeping pace with evolving industry demands.
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Next-Generation Safety Features for a Secure Working Environment
Rollforming Automation Solutions go beyond traditional safety standards with cutting-edge features like intelligent perimeter guarding, and adaptive interlocked access points. These advanced safety measures ensure a secure environment, allowing operators to focus on productivity without compromising on protection.
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Maintenance and Reliability Program
Our Maintenance and Reliability Program is designed to keep your long folding machines running at peak performance, reducing downtime and maximising productivity. By opting into this program, you’ll benefit from tailored, proactive support that extends the lifespan of your equipment and helps avoid unexpected breakdowns or costly repairs.
Key Steps of the Program:
Step 1.
Preventive Maintenance Scheduling
Regular inspections and custom maintenance check-ups are performed every 3 months to identify and resolve potential issues before they affect production.
Step 2.
Critical System Monitoring
Oil testing every 6 months ensures optimal performance of motors and pumps, while annual motor and drive servicing by specialists keeps your equipment running smoothly.
Step 3.
Precision Maintenance
Annual blade sharpening and critical spares mapping ensure your machine remains reliable, with key parts available when needed to reduce downtime.