Thalmann – TD with Automation
High-Efficiency Automated Folding for Large-Scale Metal Fabrication
The Thalmann TD with Automation is a fully automated long folding machine designed to streamline metal folding processes in high-volume production environments. Featuring integrated automation solutions such as automatic sheet loading, flipping, and unloading, this machine significantly reduces manual handling, improves safety, and increases productivity. The TD with Automation is ideal for large volume sheet metal operators looking to streamline their production processes whilst providing consistent precision and high throughput.
Key Features and Specifications
Advanced Automation: The Thalmann TD with Automation model integrates a range of modular automation features, such as automatic sheet metal loading, flipping, and unloading. These solutions largely remove manual operator intervention and significantly lower operational costs.
Precision and High Capacity: With Thalmann’s kinetic control shaft technology, the TD ensures high precision in both up and down folding operations. It can handle sheet thicknesses up to 2.50mm and working lengths between 3.2 to 12m.
Dynamic Folding Technology: The machine is equipped with dynamic folding technology (DFT), which enhances folding speeds without compromising precision, making it ideal for high-throughput production lines.
Vertical Force Drive (VFD): Ensures uniform clamping force along the entire length of the sheet, leading to highly accurate folds with minimal material deformation.
Modular Design: The TD model offers flexibility with interchangeable gripper units, adjustable back gauge stop-fingers, and the ability to both load and fold several sheets simultaneously, improving productivity and reducing cycle times.
Complete Automation for Precision Folding
The Thalmann TD with Automation offers a fully automated solution for long folding, ensuring high precision and efficiency in every fold. Its advanced automation reduces manual intervention, streamlining operations and delivering consistent, high-quality results.
Ideal for Large-Scale and Complex Projects
Designed to handle a wide range of materials and long sheet metal profiles, the TD with Automation is perfect for large-scale industrial projects. Its capability to fold in both directions (up and down) provides flexibility for complex folding applications.
Space-Saving and Powerful Design
Despite its robust performance, the Thalmann TD is engineered to maximise space efficiency. Its compact design fits seamlessly into workshops, allowing for powerful long folding without requiring excessive floor space.
Boosted Productivity with Minimal Downtime
The automated features of the TD significantly reduce setup times and labour costs, increasing overall productivity. Its fully automated operation ensures minimal downtime, making it the perfect solution for high-volume production environments.
Safety and Ease of Use
Ergonomic Controls
The Thalmann TD with Automation offers advanced, user-friendly controls for seamless long folding operations.
- Intuitive touch screen interface
- Hands free sheet loading and unloading
- Removes manual handling, enhancing efficiency and safety
Operator Safety Features
Safety is integrated into every aspect of the fully automated Thalmann TD system.
- Emergency stop buttons
- Rear fencing
- Automatic laser safety zones for operator protection
Flexible Machine Operation
Designed for high flexibility, the Thalmann TD handles a wide range of materials and complex folding tasks with ease.
- Fast automated setup and changeovers
- Supports various material sizes and thicknesses
- Fully automated system for continuous, high-precision production.
Specifications
| Model | Thalmann – TD with Automation |
|---|---|
| Automation | Fully Automated |
| Control System | Advanced Touchscreen |
| Material Thickness (Max) | 2.50 mm |
| Max Length | 12,000 mm |
| Safety Features | Advanced Safety (Enhanced Safeguards, Laser) |
| Software Integration | Industry 4.0 Integration |
Why Choose the Thalmann TD with Automation?
The Thalmann TD with Automation is a cutting-edge folding machine that offers fully automated long folding, designed for maximum efficiency and precision.
- Fully automated operation: The TD with Automation streamlines the entire folding process, reducing manual intervention and increasing productivity.
- Exceptional precision: Equipped with advanced technology, the machine ensures accurate and consistent long folds, even in high-volume production.
- Durable and efficient: Built to handle demanding industrial applications, the TD with Automation provides long-term reliability and smooth performance for continuous operation.
24/7 Customer Service
Expert installation, training, and ongoing support to ensure peak performance.
12-month warranty
Includes a 12-month manufacturer warranty on parts and workmanship.
Comprehensive Service and Support
At Total Rollforming, we are committed to providing exceptional service from the initial installation to long-term maintenance and support.
- Training Programs: We offer comprehensive training to empower your operators and ensure your team maximises the machine’s potential.
- Expert Installation: Our team ensures that your machine is installed and configured for optimal performance right from the start.
- 24/7 Customer Support: Available around the clock, our support team is ready to assist with any questions, technical issues, or troubleshooting needs.
With ongoing support and a reliable maintenance programme, Total Rollforming ensures that your machine will continue to run smoothly, delivering the results your business needs for years to come.
Maximise Uptime with Our Maintenance and Reliability Programme
Regular maintenance is crucial for extending the life of your equipment and keeping your production line running smoothly. Total Rollforming provides a comprehensive maintenance programme designed to prevent downtime and ensure consistent performance.
- Preventive Maintenance: Regular inspections and check-ups help identify potential issues early, reducing the risk of costly breakdowns.
- On-Site and Remote Support: Whether you need assistance on-site or remotely, our team is ready to ensure minimal disruption to your operations.
- Fast Turnaround Repairs: With access to spare parts and efficient repairs, we ensure your machine gets back to full productivity quickly.
With our expert technicians and dedicated service team, we ensure that your equipment operates at peak efficiency, helping you maximise output and minimise downtime.
